2003 polaris scrambler 500 4x4 manual locking hubs

The 500 sportsman threw me into a nasty root system while climbing up a hill and i watched it rolling down that hill. Locking hub, manual locking hub, locking hub accessories. The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to fourwheel drive mode when necessary. Arrowhead starter solenoid snd6058 polaris sportsman 500 4x4 2003 2004 our price. Polaris introduced the sportsman line in 1993 but the 1995 polaris sportsman 500 was the first to offer irs or independent rear suspension. Also correct sequence of reassemble in front strutssprings. Download polaris sportsman 400500 atv 19962003 factory. Best selection and great deals for 2001 polaris scrambler 500 4x4 items. Support the vehicle with a suitable stand or jack and remove the front wheels for better access to the hubs. The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to. When i am in a tight spot and need to put it in 4 wheel drive and back out and or turn tight with the 4 wheel drive engaged it seems to bind up the steering. Awd hub seal replacement polaris sportsman 400 service manual.

Well i need to change the rotors on the front of my 93 f150 4x4. This official 2003 polaris scrambler 500 factory service manual provides detailed service information, stepbystep repair instruction and maintenance specifications for 2003 polaris scrambler 500 4. Hub rear hubs wheel 42410hf1a00 honda 1991 trx 300 atv 2x4. Sep 19, 20 download polaris sportsman 400500 atv 19962003 factory repair manual 1. When polaris replaced the standard solid rear axle with the irs setup they created a whole new genre of atv enthusiast. Buy caltric front hub clutch for polaris sportsman 500 4x4 19962004. I have a 2001 scrambler 500 4x4 and the left side was destroyed when the previous owner fliped it. Not only that, but we have them all instock and ready to ship today. Model all 1997 models sportsman 500 xplorer 500 scrambler 500 magnum 6x6. Official 2003 polaris scrambler 500 factory service manual. In this video i put the front hub back together on my 1999 polaris scrambler 500 4x4. Polaris scrambler 500 4x4 rear axle bearings seals kit. The polaris scrambler 500 4x4 is an allterrain vehicle, or atv, produced by polaris industries, a firm based in medina, minnesota. I need help troubleshooting my awd on a 98 polaris.

Polaris used atv parts, polaris atv salvage parts, used. Ive posted a few pictures of my rig since i joined this site, but it has changed drastically since then. Research 2003 polaris scrambler 500 4x4 options, equipment, prices and book values. If both hubs are engaged, steering effort increases but remains balanced from left to right, and vehicle speed is.

Summary of contents for polaris scrambler 500 4x4 page 3 warning the engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. I have a 2003 polaris scrambler 500 ho i am not getting any power at the ignition switch. Tank vent line service rear brake noise service loose pins and locking hub. View and download polaris scrambler 500 4x4 owners manual online. It has a limited slip differential, which you can have easy steering in 4x4, but if you need all 4 wheels locked in you pull a yellow handle and your. Would you like to sell products for this vehicle on. Large selection of parts for your 2003 polaris scrambler 500 4x4 atv. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Caltric front hub clutch for polaris sportsman 500 4x4 19962004. Jan 24, 2011 in this video i put the front hub back together on my 1999 polaris scrambler 500 4x4. Dec 26, 2009 new here, need a bit of advice from anyone who has replaced the front coil hub. The polaris sportsman front wheel hub service and repair manual. Picture the hub as a clock face and position the hub fluid plug straight up at the 12 oclock position. Feb 18, 2011 problem is with a 1999 polaris sportsman 500 atv 4x4.

The old style hubs like on your old scrambler work the exact same way your new ones do. Sounds like one of the locking hubs detail aout at the front wheels is not disengaging. Polaris 330 magnum 2003 4x4 front differential gear case hub. Awd vs 4x4 well we got polaris and we settled for on demand 4 wheel drive. Jul 24, 20 2003 polaris scrambler 500 cant get the 4wheel drive to work turn the switch on and it will not engage tested wires and they carry power no pinched wires etc. Front hub clutch for polaris scrambler 400 4x4 19952000 2002. How to drain and replace hub oil on a polaris sportsman 4x4 atv. Shop online for oem front brake parts that fit your 2003 polaris scrambler 500 4x4 a03bg50aa, search all our oem parts or call at 7405893650. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. Parts manual pn 9917002 and microfiche pn 9918266 902 scrambler 500 4x4. Mine is a 2002 sportsman 500 and the right side 4x4 quit working. I assume the process would be the same or similar to other polaris 4x4 atvs. Select a 2003 polaris scrambler 500 4x4 trade in value. Gallons engine counterbalance 10w30 100 cc gearcase oil 16 ounces.

It tells you step by step on how to fix your front hubs. How to drain and replace hub oil on a polaris sportsman 4x4. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual. On some applications, only one side unlocks when in. You can remove the drive flanges and replace them with manual hubs which would give you two points of front drive line disconect not including the transfercase the axle disconect and the manual hubs which would be good if you had a machanical locker or limited slip in the front housing. A proposed additional benefit of locking hubs is less wear and tear of front axle. I started work on it because it would crank but not start. I need help troubleshooting my awd on a 98 polaris sportsman 500. Im having some problems with the manual locking hubs, ive had both resealed once already and they are going to need it again. I have a 2001 polaris scrambler 500ho 4x4 and i have just started to have a problem with the 4x4 system. Polaris atv 20092010 scrambler 500 2x4 4x4 repair manual polaris atv 200910 trail blazer trail boss 330 repair manual polaris atv 20092010 sportsman 800 efi 6x6 repair manual. Power is provided by a 4stroke, 498cc, liquid cooled, dohc, singlecylinder engine with electric pull starter. With proper care and routine maintenance, your atv will provide many years of reliable use. Anybody know where to get new plastics for a 1999 polaris.

Idea was to keep parts that were not needed in 2wd mode from rotating in order to reduce mechanical drag and thus save gas. There are also aftermarket hub conversions for changing manual locking hubs to automatic hubs, or replacing troublesome oem automatic locking hubs with heavyduty manual locking hubs to improve traction and durability for serious offroad use. Polaris scrambler 500 atv 4x4 front wheel bearings. I went and bought some special socket your supposed to use but all im doing is stripping out the little notches where the socket slides into. I do mine a little sooner if i ride hard 8 months or so. Specifications scrambler 400 body style gen iii gross vehicle weight 845 fuel capacity 4 u. Got all of the bearings and seals on the way and everything looks ok other than bearings and seals, but i am unsure if i need to replace the coil hub. Problem is with a 1999 polaris sportsman 500 atv 4x4. Oct 21, 2012 in this video, i walk you through to drain and replace the hub oil on a 2003 polaris sportsman 500 h. Unifilter twostage air filter for 00 polaris magnum 325, 9902 magnum 500, up to 00 sportsman 335, 9907 scrambler 500, 9607 sportsman, 00 trailboss, 00. The engine is paired with transmission and total fuel capacity is 4 gallons. Starter repair kit brush holder smu9114 polaris scrambler 500 4x4 1997 1998 1999 our price. Choose your polaris motorcycles to get the suggested retail or tradein value. The bike runs and just fine until i put it in 4 wheel drive in certain situations.

Replace old, worn manual locking hubs on your 4wd vehicle with premium, robust hubs from the most trusted names in offroad performance. The four wheel drive on our polaris sportsman 500 didnt work. Warn 72 provantage sidexside plow polaris 2009 ranger crew 500 4x4. Mobil one makes a 040 100% synthetic and a wix filter will save a little. Atv when the 4wd system is engaged over atvs that have locking hubs. The problem i was having is that i only had 3 wheels spin when the 4x4 was on. Buy polaris new oem atv front hub magnetic coil trail boss 250 300 350 400 4170003. Polaris scrambler 500 4x4 rear axle bearings seals kit boss. What i would like to know is why this is happening, and whether or not replacing the hubs to an aftermarket part would be better.

Dennis kirk carries more 2001 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. Locking hub were invented to engagedisengage the front wheels from the front axle shafts. Warn 38826 4wd manual locking hubs dana 60 19992004 ford super duty f250 f350. This type of locking hub is manually operated by hand, meaning you have to hop out of the vehicle and twist a dial to lock or free the wheels before you can engage the 4x4 system. Automatic locking hubs can lock and free on the fly, negating the need to. A free helpful installation tip sheet will be included in all wheel and axle kit purchases. Rotate hub forward or back until the fluid plug hole reaches the 4 or 8. Because of their reliable design, relatively simple construction, and ease of repair.

Heres how we bypassed the switch in the shifter to make the four wheel drive. Download polaris ranger repair manual 170 500 700 800. Rear axle bearing housing carrier hub for polaris scrambler 500 4x4 2x4 982004 fits. This information should remain with your owners manual at all times. Diagram showing order of bearings in front hub and awd fixya. Steering is hard, so put it on my hoist, put it in gear and all 4wheels drive.

My 4 wheel front hubs do not work on my 2001 polaris 400. My 4 wheel front hubs do not work on my 2001 polaris 400 explorer. Scrambler 500 4x4 offroad vehicle pdf manual download. Polaris sportsman 250 and 500 4 wheel drive problem. The history of the warn m8274 winch the benefits of manual locking hubs. Atvs are the ideal machine for maintenance and repair at home. Below are the applications fitments for polaris warn mounting kits. How to fix awd for a 199798 polaris sportsman 500 youtube. Now on a polaris the rear have to spin about an 18th of a turn befor the front will kick in. View online or download polaris scrambler 500 4x4 owners manual. This is a possible solution to your 4x4 or awd not working of your polaris. New cylinder piston gasket rings circlips kit for polaris.

I have a 2003 scrambler 500 and when i start and run the atv it sounds like the starter is staying engaged. Ive owned a 2003 polaris sportsman 4wheeler for many years and ive. I have pulled the hubs and they look fineis answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website. A card containing important atv safety information should be attached to the owners manual on the next page. Offroad vehicle polaris sportsman 400 2003 service manual. Jan 08, 2011 2002 polaris sportsman 700 twin 4x4 rear cargo boxfreshly rebuilt top end 2003 polaris trailboss 330 2x4freshly rebuilt engine 1987 yamaha banshee 350 twin sold 1998 yamaha badger 80 sold 1993 arctic cat 550 ext. Atv and light utility vehicle service manual foreword this manual is. Polaris scrambler manual this cylmer atv manual covers the polaris scrambler 500 4x4 for these years. Front hub clutch for polaris scrambler 500 4x4 19972009. I too would like to lock up the front wheels instead of waiting for and when the rears spin.